PES 108 Pipe Repair Tape Technical Data Sheet

PES 108 Pipe Repair Tape Technical Data Sheet

PES 108 Pipe Repair Tape – fast curing water activated pipe repair bandage

PES 108 Pipe Repair Tape

PES 108 Pipe Repair Tape is a high performance rapid curing moisture activated repair bandage, specifically developed for the repair of leaking pipes, which is activated by immersion in water.

  • Apply to hand prepared or mechanically cleaned surfaces
  • Rapid curing – fully cured in 30mins
  • Up to 72.5psi to 218psi pressure resistance

ALL PRESSURE MUST BE REMOVED FROM THE PIPE PRIOR TO ANY WORK BEING CARRIED OUT.

Cure Times

At 68°F (20°C) the applied materials should be allowed to harden for the times indicated below before being subjected to the conditions indicated. These times will be extended at lower temperatures and reduced at higher temperatures:

  • Usable Life – 3 mins
  • Full Cure – 30 mins

Pack Sizes

This product is available in the following pack sizes –

  • 2″ x 6ft – 50mm x 1.8mtr
  • 2″ x 12ft – 50mm x 3.6mtr
  • 3″ x 12ft – 75mm x 3.6mtr
  • 4″ x 12ft – 100mm x 3.6mtr
  • 4″ x 30ft – 100mm x 9.1mtr

Colour

Mixed material – White

Over-coating times

  • Minimum – the applied material can be over-coated as soon as it is touch dry.
  • Maximum – the over-coating time should not exceed 1 hour.

Where the maximum over-coating time is exceeded, the material should be allowed to harden before being abraded to remove surface contamination.

Low pressure pipe repairs up to 72.5psi (5bar) pressure.

Surface Preparation – Hand tools such as wire brush, coarse sandpaper & metal file

  1. All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  2. All surfaces must be cleaned using wire brush, metal file, coarse sandpaper etc.
  3. Once abraded, the surface must be degreased and cleaned using MEK or similar type material.

Mixing & Application

Prior to mixing please ensure the following:

  1. The ambient & surface temperature is above 41°F (5°C).

Once this check has been carried out, please proceed with mixing the product.

  1. Immerse the bandage in water and squeeze two or three times for about five seconds prior to use.
  2. Remove roll from water.
  3. Center tape over the leaking surface and wrap the bandage around the pipe, pulling firmly throughout application.
  4. After 2-3 minutes resin foam will come through the tape, which is desirable and aided by pulling tightly.
  5. Continue wrapping until the entire roll is applied, building to a minimum thickness of 0.30 (7.5mm) over the leak.
  6. Wet your gloves in water, smooth and firmly press the wet resin back into the wrap.
  7. KEEP HANDS MOVING QUICKLY AND WET GLOVES FREQUENTLY TO AVOID STICKING.
  8. Once the resin has stopped foaming ensure the resin is as smooth as possible and leave to cure.

Guide to pipe diameter, pressure, operating temperature, bandage width & repair width

Pipe DiameterPressureOperating TemperatureRepair WidthBandage SizeWrapsMinimum cured bandage thickness
1/2″/ 12.5mm72.5psi/ 5bar250°F
120°C
2″/ 50mm2″ x 6ft/ 50mm x 1.8mtr150.59″/15mm
1″/ 25mm72.5psi/ 5bar250°F
120°C
2″/ 50mm2″ x 6ft/ 50mm x 1.8mtr150.59″/15mm
2″/ 50mm72.5psi/ 5bar250°F
120°C
2″/ 50mm2″ x 6ft
50mm x 3.6mtr
150.59″/15mm
3″/ 75mm72.5psi/ 5bar250°F
120°C
3″/ 75mm2 of 3″ x 12′ 75mm x 3.6mtr150.59″/15mm
4″/ 100mm72.5psi/ 5bar250°F
120°C
4″/ 100mm2 of 4″x12ft/ 100mm x 3.6mtr150.59″/15mm
5″/ 125mm72.5psi/ 5bar250°F
120°C
4″/ 100mm2 of 4″x12ft/
100mm x 3.6mtr
150.59″/15mm
6″/ 150mm72.5psi/ 5bar250°F
120°C
5″/ 125mm2 of 4″x12ft/
100mm x 3.6mtr
150.59″/15mm
8″/ 200mm72.5psi/ 5bar250°F
120°C
6″/ 150mm3 of 4″ x 12ft/
100mm x 3.6mtr
150.3″/7.5mm
10″/ 250mm72.5psi/ 5bar250°F
120°C
7″/ 175mm4 of 4″ x 12ft/
100mm x 3.6mtr
150.3″/7.5mm
12″/ 300mm72.5psi/ 5bar250°F
120°C
8″/ 200mm2 of 4″ x 30’/ 100mm x 9.1mtr150.3″/7.5mm
14″/ 350mm72.5psi/ 5bar250°F
120°C
8″/ 200mm3 of 4″ x 30’/ 100mm x 9.1mtr150.3″/7.5mm
16″/ 400mm72.5psi/ 5bar250°F
120°C
9″/ 225mm3 of 4″ x 30’/
100mm x 9.1mtr
150.3″/7.5mm
18″/ 450mm72.5psi/ 5bar250°F
120°C
9″/ 225mm3 of 4″x 30’/ 100mm x 9.1mtr150.3″/7.5mm

Medium pressure pipe repairs up to 145psi (10bar) pressure.

Surface Preparation –Mechanical preparation using handheld grinders with coarse pads

  1. All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  2. All surfaces must be cleaned using handheld mechanical grinders with a coarse pad.
  3. Once abraded, the surface must be degreased and cleaned using MEK or similar type material.

Mixing & Application

Prior to mixing please ensure the following:

  1. The ambient & surface temperature is above 41°F (5°C).

Once this check has been carried out, please proceed with mixing the product.

  1. Immerse the bandage in water and squeeze two or three times for about five seconds prior to use.
  2. Center tape over the leaking surface and wrap the bandage around the pipe, pulling firmly throughout application.
  3. After 2-3 minutes resin foam will come through the tape, which is desirable and aided by pulling tightly.
  4. Continue wrapping until the entire roll is applied, building to a minimum thickness of 0.49″ over the leak (12.5mm).
  5. Wet your gloves in water, smooth and firmly press the wet resin back into the wrap.
  6. KEEP HANDS MOVING QUICKLY AND WET GLOVES FREQUENTLY TO AVOID STICKING.
  7. Once the resin has stopped foaming ensure the resin is as smooth as possible and leave to cure.

Guide to pipe diameter, pressure, operating temperature, bandage width & repair width

Pipe DiameterPressureOperating TemperatureRepair WidthBandage SizeWrapsMinimum cured bandage thickness
1/2″/ 12.5mm145psi/ 10bar250°F
120°C
2″/ 50mm2″ x 6ft/
500mm x 1.8mtr
200.5″/12.5mm
1″/ 25mm145psi/ 10bar250°F
120°C
2″/ 50mm2″ x 6ft/
500mm x 1.8mtr
200.5″/12.5mm
2″/ 50mm145psi/ 10bar250°F
120°C
2″/ 50mm2 of
2″ x 12ft/
50mm x 3.6mtr
200.5″/12.5mm
3″/ 75mm145psi/ 10bar250°F
120°C
3″/ 75mm3″ x 12ft/
75mm x 3.6mtr
200.5″/12.5mm
4″/ 100mm145psi/ 10bar250°F
120°C
4″/ 100mm2 of 4″ x 12ft/
100mm x 3.6mtr
200.5″/12.5mm
5″/ 125mm145psi/ 10bar250°F
120°C
4″/ 100mm3 of
4″ x 12ft/
100mm x 3.6mtr
200.5″/12.5mm
6″/ 150mm145psi/ 10bar250°F
120°C
5″/ 125mm3 of
4″ x 12ft/
100mm x 3.6mtr
200.5″/12.5mm
8″/ 200mm145psi/ 10bar250°F
120°C
6″/ 150mm4 of
4″ x 12ft/
100mm x 3.6mtr
200.5″/12.5mm
10″/ 250mm145psi/ 10bar250°F
120°C
7″/ 175mm6 of
4″ x 12ft/
100mm x 3.6mtr
200.5″/12.5mm
12″/ 300mm145psi/ 10bar250°F
120°C
8″/ 200mm3 of 4″ x 30ft/
100mm x 9.1mtr
200.5″/12.5mm
14″/ 350mm145psi/ 10bar250°F
120°C
8″/ 200mm3 of 4″ x 30ft/
100mm x 9.1mtr
200.5″/12.5mm
16″/ 400mm145psi/ 10bar250°F
120°C
9″/ 225mm3 of 4″ x 30ft/
100mm x 9.1mtr
200.5″/12.5mm
18″/ 450mm145psi/ 10bar250°F
120°C
9″/ 225mm3 of 4″ x 30ft/
100mm x 9.1mtr
200.5″/12.5mm

High pressure pipe repairs up to 218psi (15bar) pressure.

Surface Preparation – Mechanical preparation using handheld grinders with coarse pads

  1. All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  2. All surfaces must be cleaned using handheld mechanical grinders with a coarse pad.
  3. Once abraded, the surface must be degreased and cleaned using MEK or similar type material.

Mixing & Application

Prior to mixing please ensure the following:

  1. The ambient & surface temperature is above 41°F (5°C).

Once this check has been carried out, please proceed with the repair.

  1. Immerse the bandage in water and squeeze two or three times for about five seconds prior to use.
  2. Centre tape over the leaking surface and wrap the bandage around the pipe, pulling firmly throughout application.
  3. After 2-3 minutes resin foam will come through the tape, which is desirable and aided by pulling tightly.
  4. Continue wrapping until the entire roll is applied, building to a minimum thickness of 0.59″ over the leak (15mm).
  5. Wet your gloves in water, smooth and firmly press the wet resin into the wrap.
  6. KEEP HANDS MOVING QUICKLY AND WET GLOVES FREQUENTLY TO AVOID STICKING.
  7. Once the resin has stopped foaming ensure the resin is as smooth as possible and leave to cure.

Guide to pipe diameter, pressure, operating temperature, bandage width & repair width

Pipe DiameterPressureOperating TemperatureRepair WidthBandage SizeWrapsMinimum cured bandage thickness
1/2″/ 12.5mm218psi/ 15bar250°F
120°C
2″/ 50mm2″ x 6ft/
50mm x 1.8mtr
250.59″/15mm
1″/ 25mm218psi/ 15bar250°F
120°C
2″/ 50mm2″ x 6ft/
50mm x 1.8mtr
250.59″/15mm
2″/ 50mm218psi/ 15bar250°F
120°C
2″/ 50mm2 of
2″ x 12ft/
50mm x 3.6mtr
250.59″/15mm
3″/ 75mm218psi/ 15bar250°F
120°C
3″/ 75mm3″ x 12ft/
75mm x 3.6mtr
250.59″/15mm
4″/ 100mm218psi/ 15bar250°F
120°C
4″/ 100mm2 of
4″ x 12ft/
100mm x 3.6mtr
250.59″/15mm
5″/ 125mm218psi/ 15bar250°F
120°C
4″/ 100mm2 of
4″ x 12ft/
100mm x 3.6mtr
250.59″/15mm
6″/ 150mm218psi/ 15bar250°F
120°C
5″/ 125mm3 of
4″ x 12ft/
100mm x 3.6mtr
250.59″/15mm
8″/ 200mm218psi/ 15bar250°F
120°C
6″/ 150mm4 of
4″ x 12ft/ 100mm x 3.6mtr
250.59″/15mm
10″/ 250mm218psi/ 15bar250°F
120°C
7″/ 175mm6 of
4″ x 12ft/
100mm x 3.6mtr
250.59″/15mm
12″/ 300mm218psi/ 15bar250°F
120°C
8″/ 200mm3 of 4″ x 30ft/
100mm x 9.1mtr
250.59″/15mm
14″/ 350mm218psi/ 15bar250°F
120°C
8″/ 200mm4 of 4″ x 30ft/
100mm x 9.1mtr
250.59″/15mm
16″/ 400mm218psi/ 15bar250°F
120°C
9″/ 225mm4 of 4″ x 30ft/
100mm x 9.1mtr
250.59″/15mm
18″/ 450mm218psi/ 15bar250°F
120°C
9″/ 225mm5 of 4″ x 30ft/
100mm x 9.1mtr
250.59″/15mm

Storage Life

2 years of unopened and store in normal dry conditions (60-86°F/15-30°C)

Other Technical Documents

  • Quick Application Guide – Hand application
  • Safety Data Sheets – Single component
  • Product Specification Sheet – Technical Performance Information

Health and Safety

Please ensure good practice is observed at all times. Protective gloves, goggles & a disposable coverall must be worn during the mixing and application of this product. Before mixing and applying the material ensure you have read the fully detailed Safety Data Sheet.

Legal Notice:

The data contained within this Technical Data Sheet is furnished for information only and is believed to be reliable at the time of issue. We cannot assume responsibility for results obtained by others over whose methods we have no control. It is the responsibility of the customer to determine if the product is suitable for use. Polymeric Engineered Solutions accepts no liability arising out of the use of this information or the product described herein.